As environmental concerns grow, sustainable food packaging has emerged as a vital solution. With rising consumer demand for eco-friendly options, this approach not only reduces waste and carbon footprints but also enhances brand reputation. Packaging experts, Priti Khemariya and Tanweer Alam*, explore the benefits and market trends shaping the future of sustainable food packaging.

Sustainable food packaging refers to packaging that is designed to be beneficial, safe, and healthy for individuals and communities throughout its life cycle. It aims to minimize environmental impacts by using renewable or recycled materials, clean production technologies, and optimizing materials and energy use. The goal is to create packaging solutions that support sustainability while ensuring the safety and quality of food products.

Environmental Impact of Traditional Packaging

Traditional food packaging, often made from plastic, contributes significantly to pollution, particularly in oceans and landfills. Sustainable packaging alternatives reduce waste, lower carbon footprints, and reduce reliance on fossil fuels used in plastic production. Increasing awareness of environmental issues has led to higher demand for eco-friendly products. Consumers are now looking for packaging that is biodegradable, recyclable, or made from renewable resources. Sustainable packaging solutions can reduce the carbon footprint by as much as 30-70% compared to conventional packaging materials. Companies are adopting sustainability practices. Sustainable packaging can improve a company’s brand image and meet stakeholder expectations.

The sustainable packaging market was valued at around $255 billion in 2021, and it is expected to grow at a compound annual growth rate (CAGR) of 7.7% from 2022 to 2030. This growth is driven by increasing demand from consumers and governments for more eco-friendly packaging solutions.

Sustainable Food Packaging Materials

Different food packaging practices have diverse types of sustainable packaging materials. Plant-based plastics from renewable resources like corn starch, sugarcane, or potato starch are used for sustainable food packaging development. These bioplastics (e.g., PLA – Polylactic Acid) are biodegradable or compostable in industrial settings. They resemble traditional plastics in appearance and functionality.

sustainable-food-packaging-1024
Sustainable packaging materials include plant-based plastics, biodegradable films, recycled paper, glass, aluminum, bamboo, and more, each offering various environmental benefits.

PHA (Polyhydroxy-alkanoates) derived from microorganisms is fully biodegradable and used in packaging for perishables like food trays and bottles. Post-consumer recycled (PCR) paper is widely used for packaging things like cartons, trays, and wraps. It is biodegradable, recyclable, and requires less energy to produce than virgin paper. Corrugated cardboard is used for shipping and secondary packaging. Corrugated cardboard is strong, recyclable, and often made from recycled fibres.

Cellulose films made from plant-derived cellulose are fully compostable and can be used as a replacement for plastic wraps or coatings. Edible packaging films made from seaweed, starch, or proteins can be used as edible packaging, reducing waste altogether. Bagasse is a by-product of sugarcane processing and is used to create biodegradable packaging, like clamshells, trays, and plates, commonly used in the foodservice industry. It provides an excellent alternative to plastic or Styrofoam containers. Polylactic Acid (PLA) made from fermented plant starches is biodegradable under industrial composting conditions.

Glass is one of the most recyclable materials available and can be reused indefinitely without losing quality. It is ideal for packaging liquids, sauces, and food items that require airtight sealing. Glass jars can be reused multiple times for packaging or storage, reducing waste. Aluminium cans and foil are highly recyclable and offer excellent protection for food products. Recycling aluminium uses only 5% of the energy required to produce new aluminium.

Tinplate is used for recyclable food cans that provide long-term storage with less waste. FSC-certified wood is used in packaging designs for high-end food products, cutlery, or crates. It is biodegradable and renewable. Bamboo is fast-growing and sustainable. It is used for packaging items like cups, plates, and trays. It is biodegradable, strong, and compostable.

Silicone bags are non-toxic, reusable bags gaining popularity for storing food, offering a durable alternative to single-use plastic bags. Natural fibre bags made from cotton or linen are reusable and biodegradable. They are commonly used for fresh produce or dry food items and can replace plastic bags for shopping or storage.

Chitosan is derived from chitin (found in shrimp shells), and it is used as a biodegradable film for food packaging due to its antimicrobial properties, helping extend the shelf life of perishables. Some advanced packaging materials are made from natural polymers like PVOH (Polyvinyl Alcohol) that dissolve in water and leave no harmful residues. It can be useful for single-serve food items or packaging that doesn’t require long shelf-life.

Food packaging has been linked with plastic waste and food loss. Therefore, the use of alternative packaging materials and the extension of the shelf life of food could be considered potential measures. Switching towards sustainable packaging can be expensive for some small businesses. The materials used in producing renewable sources are more costly than others. There is a chance of having high-cost issues in production procedures or at any point in the operations. Instead of this, producers and scientists have proposed sustainable food packaging and shelf life extensions as possible actions to consider to help address food loss and waste.

FAQs on Sustainable Food Packaging

What is sustainable food packaging?

Sustainable food packaging refers to packaging designed to minimize environmental impact by using renewable or recycled materials, optimizing energy use, and ensuring the safety and quality of food products throughout its lifecycle.

How does traditional food packaging affect the environment?

Traditional packaging, often made from plastic, contributes significantly to pollution in oceans and landfills. It also relies on fossil fuels, increasing carbon footprints. Sustainable alternatives help reduce these negative environmental effects.

What are some materials used in sustainable food packaging?

Sustainable packaging materials include bioplastics like PLA (Polylactic Acid), PHA (Polyhydroxyalkanoates), post-consumer recycled paper, corrugated cardboard, cellulose films, bagasse, bamboo, glass, and aluminium. These materials are biodegradable, compostable, or highly recyclable.

How does sustainable packaging benefit businesses?

Sustainable packaging enhances brand reputation by aligning with consumer demand for eco-friendly products, meeting stakeholder expectations, and helping reduce a company’s carbon footprint.

Is sustainable packaging more expensive?

Yes, sustainable packaging can be more expensive, especially for small businesses, due to the higher cost of renewable materials. However, the long-term benefits, such as improved brand image and customer loyalty, often outweigh the initial costs.

Can sustainable packaging help reduce food waste?

Yes, some sustainable packaging materials, like chitosan-based films, have antimicrobial properties that can help extend the shelf life of food, reducing food waste and loss.

*The first author is a faculty member, and the second is the Additional Director at the Indian Institute of Packaging (IIP), Delhi.

Subscribe Processed Food Industry Monthly B2B Magazine

Have a news or topic to share with industry? Write to us editorial@pfionline.com